The most expensive part of a car to repair is typically the engine or transmission, with complete replacements often costing between $4,000 and $10,000 or more depending on your vehicle’s make and model. Other high-cost repairs include hybrid battery replacements, air conditioning systems, and advanced driver assistance system (ADAS) components that require specialized equipment and calibration. While these major mechanical repairs can be financially devastating, understanding which components carry the highest repair costs can help you make informed decisions about vehicle maintenance and repair priorities. At Collision Auto Glass & Calibration in Portland, OR, we specialize in ADAS calibration services that help prevent costly system failures after windshield replacements.

Understanding the Most Costly Vehicle Repairs
When your vehicle needs major work, the repair bill can quickly escalate into thousands of dollars. The engine stands as the single most expensive component to repair or replace, with costs varying dramatically based on whether you need minor repairs, a rebuild, or complete replacement. A new engine can set you back anywhere from $4,000 to $10,000 for most vehicles, while luxury and performance cars can exceed $15,000.
Transmission repairs and replacements rank as the second most expensive fix, typically ranging from $3,000 to $8,000. These complex systems require specialized knowledge and equipment to diagnose and repair properly. When transmission problems arise, many vehicle owners face the difficult decision of whether to invest in the repair or consider purchasing a different vehicle altogether.
Beyond these major mechanical components, modern vehicles contain increasingly sophisticated technology that can be expensive to repair. Hybrid and electric vehicle battery packs can cost $3,000 to $8,000 to replace. Similarly, advanced safety systems like collision avoidance, lane departure warnings, and automatic emergency braking rely on cameras and sensors that require precise calibration—especially after windshield replacement.
Why Engine and Transmission Repairs Cost So Much
The high cost of engine and transmission work stems from several factors beyond just the parts themselves. Labor costs represent a significant portion of the bill, as these repairs often require 15 to 30 hours of skilled technician time. Mechanics must carefully disassemble surrounding components, remove the damaged part, install the replacement, and reassemble everything with precision.
Parts availability and sourcing also impact the final price. Original Equipment Manufacturer (OEM) parts typically cost more than aftermarket alternatives but offer better reliability and warranty coverage. For some vehicles, especially luxury brands or older models, finding compatible parts can be challenging and expensive. Specialty tools and diagnostic equipment required for these complex repairs add overhead costs that get passed to customers.
Additionally, when one major component fails, it often indicates or causes problems in related systems. A failing transmission might damage the torque converter or cooling lines. An overheating engine could warp cylinder heads or damage gaskets. These cascading issues can transform a single repair into multiple necessary fixes, compounding the overall expense.
How Long Do Major Repairs Take?
Timeline expectations for expensive repairs vary considerably based on the specific problem and parts availability. Engine replacement typically requires three to five days at a repair shop, though this can extend to two weeks if technicians need to order specialty parts or encounter unexpected complications. The complexity of modern engine bays, packed with emissions equipment and electronic components, means even experienced mechanics need adequate time to complete the work correctly.
Transmission repairs follow a similar timeline, with rebuilds taking four to seven days on average. Complete transmission replacement might be faster, potentially done in two to three days if the shop has the correct unit in stock. However, many transmission shops need to order remanufactured units specific to your vehicle’s year, make, and model, which can add several days to the wait.
For hybrid battery replacements and ADAS-related repairs, timelines can be shorter—often one to three days—but these repairs require certified technicians with specialized training. When your windshield needs replacement on a vehicle equipped with ADAS features, choosing a shop that provides professional ADAS calibration services ensures your safety systems function correctly without requiring a separate trip to the dealership.
The Hidden Costs of Advanced Driver Assistance Systems
Modern vehicles increasingly come equipped with sophisticated ADAS technology that relies on cameras and sensors mounted in or near the windshield. These systems provide invaluable safety features like lane departure warnings, adaptive cruise control, and automatic emergency braking. However, they also introduce new repair considerations that many vehicle owners don’t anticipate.
When your windshield is replaced, these systems require recalibration to function properly. The cameras must be precisely aligned to accurately detect road markings, other vehicles, and potential hazards. Without proper calibration, your safety systems may provide false warnings, fail to activate when needed, or cause dashboard warning lights that won’t clear. Static calibration uses specialized targets in a controlled environment, while dynamic calibration requires driving the vehicle under specific conditions.
The calibration process itself can add $200 to $800 to your windshield replacement cost, depending on your vehicle’s make and model. While this might seem expensive, it’s far less costly than the potential consequences of driving with improperly functioning safety systems. Additionally, some insurance policies cover ADAS calibration when it’s part of a windshield claim, making it more affordable than you might expect.
Preventing Expensive Repairs Through Maintenance
While some repairs are unavoidable due to accidents or component failure, many expensive fixes can be prevented or delayed through proper maintenance. Regular oil changes remain the single most important service for preventing engine damage. Fresh oil lubricates moving parts, reduces friction, and carries away heat and contaminants. Skipping oil changes allows sludge buildup that can destroy an engine worth thousands of dollars.
Transmission maintenance is equally important but often overlooked. Following your manufacturer’s recommended transmission fluid change intervals helps prevent overheating and component wear. Many people don’t realize their transmission has serviceable fluid until they’re facing a repair bill. Similarly, maintaining your cooling system prevents overheating that can warp engine components and lead to catastrophic failure.
For glass-related issues, addressing small chips and cracks immediately prevents them from spreading into damage that requires complete windshield replacement. A simple resin repair costing under $100 can save you from a $300 to $1,000 replacement. More importantly, maintaining your windshield’s structural integrity protects the ADAS sensors and cameras mounted within it, preventing calibration issues and ensuring your safety systems work when you need them most.
When to Repair Versus Replace Your Vehicle
Facing a repair estimate that costs thousands of dollars forces a difficult decision: invest in the repair or use that money toward a different vehicle? Financial experts generally suggest that if the repair cost exceeds 50% of your vehicle’s current value, replacement might be the wiser choice. However, this calculation isn’t always straightforward.
Consider your vehicle’s overall condition and maintenance history. If your car has been well-maintained and the expensive repair is an isolated issue, fixing it might give you several more years of reliable service. Conversely, if this major repair is one of several recent expensive fixes, it might indicate declining overall reliability. Your vehicle’s age and mileage matter too—a five-year-old car with 60,000 miles is a better investment than a fifteen-year-old vehicle with 200,000 miles.
Don’t forget to factor in the costs of purchasing a replacement vehicle. Sales tax, registration fees, higher insurance premiums, and the uncertainty of a used vehicle’s history can quickly add thousands to what seems like an affordable replacement option. Sometimes investing in a known vehicle with a documented history makes more financial sense than rolling the dice on an unknown alternative, even when the repair bill seems daunting.
Why Choose Collision Auto Glass & Calibration in Portland, OR
When it comes to windshield repair, replacement, and ADAS calibration services in the Portland area, Collision Auto Glass & Calibration provides the expertise and equipment necessary to protect your investment. Our certified technicians understand how modern vehicle safety systems work and use manufacturer-specified procedures to ensure your windshield is installed correctly and your ADAS cameras function as designed.
We recognize that windshield damage often happens at the worst possible time, creating stress and inconvenience. That’s why we work efficiently to get you back on the road safely without cutting corners on quality or calibration procedures. Our team stays current with the latest vehicle technologies and calibration requirements, investing in the specialized equipment needed to service everything from economy cars to luxury vehicles with advanced safety features.
Portland’s wet climate and varied road conditions make windshield damage a common occurrence for local drivers. Whether you’re dealing with a chip from roadway debris on I-5 or a crack that spread overnight during a cold snap, our expert auto glass repair and replacement services ensure your vehicle’s structural integrity and safety systems are restored to manufacturer specifications. We also work directly with insurance companies to streamline the claims process and minimize your out-of-pocket expenses.
Don’t let windshield damage compromise your vehicle’s safety systems or lead to more expensive repairs down the road. Contact Collision Auto Glass & Calibration today at (503) 656-3500 to schedule your repair or replacement service. Our Portland, OR team is ready to provide the professional calibration and installation services your modern vehicle requires, ensuring you drive with confidence knowing your safety systems function exactly as the manufacturer intended.

